Crane Operation Course

Lesson 1 • Crane Types and Industry Applications

Covers mobile, tower, overhead, and gantry cranes and their typical job-site roles. Establishes equipment vocabulary used throughout the course.

Lesson 2 • Regulatory Framework and Standards

Introduces governing safety standards, manufacturer manuals, and load chart authority. Students understand which documents control operational decisions.

Lesson 3 • Major Components and Systems

Identifies structural, mechanical, hydraulic, and electrical systems on a crane. Connects component knowledge to safe operation and pre-shift inspection.

Lesson 1 • Lift Planning Calculations Practice

Integrates all capacity concepts into complete lift planning scenarios. Students verify calculations against load charts before approving a lift.

Lesson 2 • Determining Gross and Net Capacity

Teaches deduction of hook block, rigging, and jib weights from gross capacity to find net capacity. Errors here directly cause overloads.

Lesson 3 • Derating for Site Conditions

Applies derating factors for wind, outrigger position, and ground conditions. Connects chart values to real-world capacity reductions.

Lesson 4 • Radius and Boom Angle Calculations

Explains how boom angle, length, and load radius interact to determine capacity. Students calculate radius from job-site measurements.

Lesson 1 • Documenting and Reporting Defects

Teaches proper defect tagging, out-of-service procedures, and written reporting. Connects inspection findings to maintenance and regulatory compliance.

Lesson 2 • Walk-Around Inspection Sequence

Establishes a consistent exterior inspection path covering structural, mechanical, and ground conditions. Sequence prevents missed items.

Lesson 3 • Cab and Control Inspection

Verifies gauges, limit switches, load moment indicators, and seat belts before startup. Cab defects affect operator awareness and emergency response.

Lesson 4 • Hydraulic and Mechanical System Checks

Covers fluid levels, hose condition, brake function, and swing lock verification. Mechanical failures during operation are prevented here.

Lesson 1 • Rigging Inspection Before Each Lift

Applies rejection criteria to assembled rigging configurations before the hook is raised. Integrates hardware knowledge into a pre-lift checklist.

Lesson 2 • Centre of Gravity and Load Balance

Teaches locating a load's centre of gravity and positioning the hook directly above it. Unbalanced loads cause uncontrolled swing and tip-over.

Lesson 3 • Sling Angles and Load Factors

Explains how sling angle reduces effective capacity and teaches the sling angle factor formula. Incorrect angles are a primary cause of rigging failure.

Lesson 4 • Hitches and Attachment Methods

Demonstrates vertical, choker, and basket hitches with capacity implications for each. Hitch selection determines load control and stability.

Lesson 1 • Boom Assembly and Configuration

Guides lattice boom pin-up and hydraulic boom extension procedures with torque and pin verification. Incorrect assembly creates structural failure risk.

Lesson 2 • Reeving Wire Rope Correctly

Demonstrates correct reeving patterns for single and multiple part lines on hoist drums and sheaves. Incorrect reeving reduces capacity and causes rope damage.

Lesson 3 • Site Assessment and Hazard Identification

Evaluates ground bearing capacity, overhead utilities, underground services, and access routes. Site hazards must be resolved before positioning the crane.

Lesson 4 • Pre-Lift Setup Verification

Consolidates site, outrigger, boom, and reeving checks into a final setup sign-off sequence. No lift begins until all setup criteria are confirmed.

Lesson 1 • Two-Blocking and Overload Prevention

Explains two-blocking causes, consequences, and prevention devices. Overload and two-blocking are the two most common catastrophic failure modes.

Lesson 2 • Hazard Recognition and Risk Assessment

Identifies electrical, structural, environmental, and personnel hazards before and during lifts. Risk assessment drives every operational decision.

Lesson 3 • Crane Tip-Over Response

Describes tip-over warning signs, operator survival actions, and post-incident procedures. Recognising tip-over onset allows corrective action before collapse.

Lesson 4 • Incident Reporting and Investigation

Establishes procedures for preserving the scene, notifying authorities, and completing incident reports. Accurate reporting supports corrective action and regulatory compliance.

Lesson 1 • Boom and Swing Operations

Covers coordinated boom luffing and swing movements to move loads horizontally. Coordination prevents load pendulum and radius creep.

Lesson 2 • Precision Placement Techniques

Develops fine motor control for placing loads in confined or elevated positions. Precision placement is required for structural steel and precast work.

Lesson 3 • Hoisting and Lowering Loads

Teaches smooth acceleration, controlled speed, and deceleration during vertical load movement. Jerky inputs cause load swing and structural shock loading.

Lesson 4 • Travelling with a Suspended Load

Applies travel techniques for mobile cranes carrying loads over short distances. Travel with load requires specific boom angle and speed limits.

Lesson 1 • Confined Space and Restricted Area Picks

Applies reduced-radius and short-boom techniques for picks inside buildings or tight corridors. Restricted picks require modified load charts and enhanced communication.

Lesson 2 • Critical Lift Planning and Approval

Defines critical lift thresholds and the engineered lift plan requirements that apply. Formal approval processes prevent improvised decisions on high-risk lifts.

Lesson 3 • Post-Operation and Stowage Procedures

Establishes boom lowering, outrigger retraction, and secure stowage sequences after complex operations. Proper stowage prevents wind damage and unauthorised use.

Lesson 4 • Lifting Personnel in Work Platforms

Covers personnel basket requirements, reduced capacity rules, and operator conduct during man-basket lifts. Personnel lifts carry the highest consequence of any crane operation.