Power and Hand Tools (OSHA) Course

Lesson 1 • Personal Protective Equipment Selection

Explains PPE categories required for tool operations and selection criteria. Ensures students match protection level to specific tool hazards.

Lesson 2 • Regulatory Framework for Tool Use

Covers the federal workplace safety standards that govern tool operation. Connects regulatory obligations to daily tool-handling decisions on the job site.

Lesson 3 • Hazard Recognition Fundamentals

Identifies the primary hazard categories associated with tool use. Builds the perceptual skills needed to spot dangers before incidents occur.

Lesson 1 • Striking and Driving Tools

Covers hammers, mallets, and chisels used for driving and shaping. Proper grip, swing mechanics, and surface alignment prevent common injuries.

Lesson 2 • Hand Tool Inspection and Maintenance

Establishes pre-use inspection routines and maintenance standards for hand tools. Defective tools are identified and removed from service correctly.

Lesson 3 • Cutting and Edged Hand Tools

Addresses knives, saws, snips, and scrapers used for material removal. Blade direction, body positioning, and cutting path control reduce laceration risk.

Lesson 1 • Startup, Operation, and Shutdown

Establishes safe sequences for energizing, operating, and de-energizing portable tools. Correct procedures prevent unintended startup and rundown injuries.

Lesson 2 • Cords, Hoses, and Connections

Covers inspection and routing of power cords, air hoses, and hydraulic lines. Damaged connections are the leading cause of electrical and pressure-release incidents.

Lesson 3 • Power Source Types and Hazards

Distinguishes electric, pneumatic, hydraulic, and fuel-powered tool systems. Each power source carries unique hazards requiring specific precautions.

Lesson 1 • Workpiece Securing Techniques

Explains clamping, vising, and bracing methods to stabilize workpieces during drilling and fastening. Unsecured workpieces are a leading cause of hand injuries.

Lesson 2 • Drill and Driver Selection

Matches drill and driver types to material and fastener requirements. Correct tool selection reduces overexertion and workpiece damage.

Lesson 3 • Pneumatic Nailers and Staplers

Covers sequential and contact-trip nailer modes and their respective risk profiles. Unintended discharge is the primary hazard addressed through trigger discipline.

Lesson 1 • Bench and Pedestal Grinder Safety

Establishes tool rest gap, eye shield, and spark deflector requirements for stationary grinders. Correct rest adjustment prevents workpiece jamming and wheel contact.

Lesson 2 • Dust and Spark Hazard Control

Identifies combustible dust, metal spark, and silica hazards generated by abrasive operations. Engineering and PPE controls are matched to specific abrasive materials.

Lesson 3 • Abrasive Wheel Inspection and Mounting

Covers ring testing, flange inspection, and correct wheel mounting procedures. Improperly mounted wheels are a primary cause of catastrophic tool failure.

Lesson 1 • Blade Selection and Inspection

Matches blade type, tooth count, and material rating to cutting tasks. Damaged or incorrect blades increase kickback risk and reduce cut quality.

Lesson 2 • Miter Saw and Chop Saw Safety

Establishes fence use, clamp requirements, and blade guard function for miter and chop saws. Freehand cutting and reaching across the blade path are prohibited practices.

Lesson 3 • Reciprocating and Jigsaw Operation

Addresses blade selection, shoe contact, and plunge-cut technique for reciprocating and jigsaws. Blade flex and workpiece vibration are controlled through proper support.

Lesson 1 • Lockout Device Types and Application

Identifies lockout hasps, blocks, and plug covers used on tool energy sources. Correct device selection ensures energy isolation cannot be defeated accidentally.

Lesson 2 • Energy Control Program Requirements

Outlines the written program elements required for energy control compliance. A documented program is the foundation for consistent lockout execution across a worksite.

Lesson 3 • Six-Step Lockout Procedure

Walks through the notify, shutdown, isolate, lockout, release, and verify sequence. Each step is practiced on simulated tool scenarios to build procedural fluency.

Lesson 1 • Near-Miss and Incident Reporting

Establishes the value of near-miss reporting and the process for documenting tool-related incidents. Reporting culture is the leading indicator of injury prevention effectiveness.

Lesson 2 • Job Hazard Analysis for Tool Tasks

Teaches the step-by-step JHA process applied to tool-intensive work tasks. A completed JHA drives PPE selection, control measures, and safe work procedures.

Lesson 3 • First Aid Response to Tool Injuries

Covers immediate response to lacerations, punctures, crush injuries, and electrical contact from tools. Rapid and correct first aid limits injury severity and supports recovery.