Industrial Design Course

Lesson 1 • Design Thinking as a Framework

Introduces the empathise-define-ideate-prototype-test cycle as a structured problem-solving approach. Provides the iterative mindset applied in every subsequent chapter.

Lesson 2 • Core Vocabulary and Key Concepts

Defines essential terms: form, function, ergonomics, aesthetics, and usability. Shared vocabulary enables precise communication in critiques and briefs.

Lesson 3 • Roles and Responsibilities of Designers

Maps the industrial designer's role within product development teams and supply chains. Students understand professional expectations before entering studio work.

Lesson 1 • Sketching Fundamentals

Covers line weight, proportion, and basic perspective to build confident mark-making. These fundamentals underpin every sketch technique introduced later.

Lesson 2 • Orthographic and Exploded Views

Teaches front, side, and top projections alongside exploded assembly views. These technical drawings bridge design intent and manufacturing communication.

Lesson 3 • Ideation Sketching Techniques

Teaches rapid thumbnail generation and quantity-over-quality ideation habits. Students learn to externalise multiple concepts quickly before refining.

Lesson 4 • Rendering and Shading Basics

Introduces light source logic, shadow casting, and marker or pencil rendering to communicate material and form. Rendered sketches become presentation-ready artefacts.

Lesson 1 • Metals and Their Properties

Covers ferrous and non-ferrous metals, alloys, and surface treatments relevant to product design. Material selection decisions are grounded in mechanical and aesthetic properties.

Lesson 2 • Plastics and Polymers

Distinguishes thermoplastics from thermosets and elastomers, linking each to suitable processes. Students match polymer choice to product function and production volume.

Lesson 3 • Wood, Composites, and Natural Materials

Examines solid wood, engineered wood, fibre composites, and natural alternatives. Expands the designer's palette beyond metals and plastics.

Lesson 4 • Additive and Assembly Processes

Introduces injection moulding, 3D printing, and joining techniques including welding and fastening. Students design parts with assembly and disassembly in mind.

Lesson 1 • Anthropometrics and Body Dimensions

Introduces percentile data, reach envelopes, and clearance zones for diverse user populations. Data-driven sizing decisions replace guesswork in product geometry.

Lesson 2 • Inclusive and Universal Design

Applies universal design principles to accommodate users across age, ability, and body size. Broadens market reach while meeting accessibility standards.

Lesson 3 • Grip, Force, and Biomechanics

Examines grip types, pinch forces, and musculoskeletal stress to inform handle and control design. Reduces injury risk and improves product comfort.

Lesson 1 • CAD Environment and Workflow

Orients students to the CAD interface, file management, and modelling workflow conventions. A structured workflow prevents errors and supports team collaboration.

Lesson 2 • Parametric Solid Modelling

Teaches sketch-based feature creation including extrusions, revolves, sweeps, and Boolean operations. Parametric history enables rapid design iteration.

Lesson 3 • Rendering and Visualisation

Applies materials, lighting, and environment settings to produce photorealistic product renders. High-quality visuals communicate design intent to stakeholders.

Lesson 4 • Assembly Modelling and Constraints

Covers multi-part assemblies, mate constraints, and interference detection. Assembly modelling validates fit and function before physical prototyping.

Lesson 1 • Personas, Journey Maps, and Insights

Synthesises research into personas, journey maps, and design principles that guide ideation. These tools keep the team aligned on user needs throughout development.

Lesson 2 • Defining the Design Brief

Teaches how to interpret client briefs, identify constraints, and reframe problems as opportunity statements. A well-defined brief prevents costly scope drift.

Lesson 3 • Quantitative Research and Data Analysis

Introduces surveys, usage analytics, and basic statistical analysis to validate qualitative insights. Numbers give confidence and support business cases.

Lesson 4 • Qualitative Research Methods

Covers contextual inquiry, semi-structured interviews, and ethnographic observation to uncover latent needs. Qualitative data reveals motivations that surveys miss.

Lesson 1 • Foam, Cardboard, and Soft Models

Teaches rapid model making with foam, cardboard, and fabric to explore form and proportion quickly. Low-cost materials enable fearless early-stage experimentation.

Lesson 2 • User Testing with Prototypes

Designs structured user tests using physical prototypes to gather actionable feedback. Test findings directly inform the next design iteration.

Lesson 3 • Digital Fabrication for Prototyping

Covers FDM and resin 3D printing, laser cutting, and CNC routing for accurate physical models. Digital fabrication bridges CAD geometry and tangible artefacts.

Lesson 4 • Prototyping Strategy and Fidelity

Defines low-, mid-, and high-fidelity prototypes and when to use each during development. Matching fidelity to project stage saves time and resources.

Lesson 1 • Design Handoff and Documentation

Prepares engineering drawings, CMF specs, and design rationale documents for manufacturing handoff. Complete documentation prevents misinterpretation during production.

Lesson 2 • Aesthetic Refinement and CMF Design

Develops colour, material, and finish (CMF) strategies that align product aesthetics with brand and user expectations. CMF decisions are documented in a specification sheet.

Lesson 3 • Design Validation and Testing

Conducts structured validation tests against the original brief criteria using prototypes and user feedback. Validation confirms the design meets functional and experiential goals.

Lesson 4 • Concept Generation and Selection

Applies structured ideation methods and decision matrices to generate and filter concepts systematically. Rigorous selection reduces bias and improves outcome quality.