Epoxy Resin Flooring Course

Lesson 1 • Health, Safety, and Regulatory Overview

Introduces chemical hazard awareness, ventilation requirements, and compliance with occupational safety standards. Establishes a safety-first mindset before any hands-on work begins.

Lesson 2 • Industry Applications and Use Cases

Surveys residential, commercial, and industrial environments where liquid porcelain flooring excels. Connects material properties to real-world performance demands.

Lesson 3 • Material Composition and Chemistry

Examines the chemical components of liquid porcelain coatings, including binders, fillers, and hardeners. Understanding chemistry enables correct mixing and troubleshooting decisions.

Lesson 1 • Surface Preparation Machinery

Covers grinders, shot blasters, and scarifiers used to profile substrate surfaces before coating. Proper profiling is the single greatest predictor of adhesion success.

Lesson 2 • Workspace Layout and Environmental Controls

Teaches staging areas, material storage zones, and climate control strategies for optimal application conditions. A well-organised workspace reduces errors and speeds installation.

Lesson 3 • Mixing and Measuring Equipment

Introduces calibrated mixing paddles, drill attachments, and graduated containers for accurate ratio control. Precise measurement prevents premature curing and product waste.

Lesson 4 • Tool Maintenance and Cleaning Protocols

Details solvent selection, cleaning sequences, and storage practices that extend tool life. Contaminated tools introduce defects into subsequent coats.

Lesson 1 • Substrate Acceptance Criteria

Establishes pass/fail benchmarks for cleanliness, profile, moisture, and flatness before coating begins. Documenting acceptance criteria protects quality and supports warranty claims.

Lesson 2 • Crack and Defect Repair Techniques

Teaches crack routing, epoxy injection, and skim-coat patching to restore substrate integrity. Unrepaired defects telegraph through finished coatings and cause premature failure.

Lesson 3 • Substrate Types and Their Properties

Examines concrete, wood, existing tile, and metal substrates in terms of porosity, strength, and compatibility. Substrate knowledge drives every preparation and primer decision.

Lesson 4 • Moisture Testing and Mitigation

Covers calcium chloride, relative humidity probes, and plastic sheet tests to quantify moisture vapour emission. Excess moisture is the leading cause of delamination failures.

Lesson 1 • Mixing Primers to Correct Ratios

Applies ratio calculation, induction time, and pot-life management to primer mixing. Incorrect ratios cause soft films, poor adhesion, and costly rework.

Lesson 2 • Primer Application Methods

Demonstrates roller, brush, and squeegee techniques for uniform primer distribution across varied substrates. Consistent wet film thickness ensures even penetration and adhesion.

Lesson 3 • Curing Conditions and Recoat Windows

Explains how temperature, humidity, and airflow affect primer and base coat cure rates and recoat timing. Applying subsequent coats outside the recoat window causes intercoat adhesion failure.

Lesson 4 • Base Coat Mixing and Application

Covers pigmented base coat preparation, application sequencing, and wet film thickness verification. The base coat establishes colour uniformity and provides the foundation for decorative layers.

Lesson 1 • Topcoat Curing and Protection

Details foot traffic timelines, full cure schedules, and temporary floor protection methods. Premature traffic causes surface damage that requires costly remediation.

Lesson 2 • Precision Mixing of Topcoat Components

Applies two-component mixing protocols, including ratio verification, mixing duration, and bubble minimisation. Improper mixing produces soft spots, cloudiness, and uneven gloss.

Lesson 3 • Topcoat Product Families and Selection

Differentiates water-based, solvent-based, and hybrid liquid porcelain topcoat systems by sheen, durability, and VOC profile. Product selection must align with end-use environment and client specification.

Lesson 4 • Achieving Seamless Joins and Transitions

Covers wet-into-wet joining, section planning, and transition strip use to eliminate visible seams. Seam management is critical on large floors and multi-day installations.

Lesson 1 • Marble and Stone Vein Effects

Teaches feathering, vein drawing, and colour wash techniques that replicate natural stone patterns. Realistic veining requires practised hand control and an understanding of natural stone anatomy.

Lesson 2 • Aggregate and Texture Broadcast

Covers quartz, mica flake, and vinyl chip broadcast into wet coatings for slip resistance and texture. Broadcast density and uniformity directly affect both aesthetics and safety ratings.

Lesson 3 • Colour Theory and Custom Blending

Applies pigment ratios, colour wheel principles, and batch consistency methods to liquid porcelain tinting. Accurate colour matching reduces material waste and client revision requests.

Lesson 4 • Metallic and Pearl Effect Techniques

Demonstrates metallic powder incorporation, directional spreading, and layering to create depth and movement. Metallic finishes require controlled application speed to avoid streaking.

Lesson 1 • Delamination and Adhesion Failure Repair

Teaches delamination mapping, full removal, and re-preparation procedures for adhesion failures. Partial repairs over failed adhesion zones will re-fail and must be avoided.

Lesson 2 • Mechanical Defect Repair Techniques

Covers wet sanding, dry sanding, and spot recoating to correct surface texture and gloss defects. Mechanical repairs must feather seamlessly into surrounding areas to avoid visible patches.

Lesson 3 • Documentation and Client Sign-Off

Establishes inspection report formats, photographic documentation, and client acceptance procedures. Thorough documentation protects the installer and supports future maintenance planning.

Lesson 4 • Identifying Common Surface Defects

Catalogues fish eyes, pinholes, orange peel, cloudiness, and delamination with their root causes. Accurate defect identification is prerequisite to selecting the correct remediation method.

Lesson 1 • Chemical-Resistant and Heavy-Duty Systems

Specifies novolac epoxy, polyurethane, and polyurea topcoat systems for chemical exposure and heavy mechanical loads. System selection must match the specific chemical and impact demands of the environment.

Lesson 2 • Anti-Slip and Safety Coating Systems

Introduces anti-slip additives, grit broadcast, and textured topcoat systems for wet and high-traffic zones. Slip resistance must meet occupational safety standards without sacrificing aesthetics.

Lesson 3 • Lifecycle Planning and Client Advisory

Teaches lifecycle cost analysis, maintenance scheduling, and client education to maximise floor investment value. Proactive advisory builds long-term client relationships and repeat business.

Lesson 4 • Periodic Maintenance and Recoating

Covers light abrasion, maintenance coat application, and recoat scheduling to restore surface protection. Planned recoating extends system life significantly compared to reactive repair.