Oil Rig Training Course

Lesson 1 • Global Offshore Industry Structure

Covers the supply chain from operators to contractors and service companies. Connects industry hierarchy to daily platform roles and responsibilities.

Lesson 2 • Regulatory Framework and Compliance Basics

Introduces international and flag-state safety standards governing offshore operations. Establishes the compliance mindset required throughout the course.

Lesson 3 • Offshore Workforce Roles and Hierarchy

Defines crew positions from offshore installation manager to entry-level technician. Clarifies reporting lines critical for safety and operational compliance.

Lesson 4 • Platform Layout and Functional Zones

Maps the physical layout of a typical offshore platform, including process, utility, and accommodation areas. Enables safe navigation and situational awareness from day one.

Lesson 1 • Hazard Identification Techniques

Teaches structured methods for identifying workplace hazards before work begins. Directly supports permit-to-work and toolbox talk processes covered in this chapter.

Lesson 2 • Incident Reporting and Investigation

Covers near-miss reporting culture, root cause analysis, and corrective action tracking. Equips workers to contribute meaningfully to incident investigations.

Lesson 3 • Safety Management System Principles

Explains the structure and purpose of a formal safety management system on offshore installations. Connects policy, procedures, and performance monitoring into a unified framework.

Lesson 4 • Safety Culture and Human Factors

Examines how human behaviour, fatigue, and communication affect safety outcomes offshore. Provides practical strategies for maintaining vigilance during long rotations.

Lesson 1 • Offshore Survival Equipment

Explains the purpose and operation of immersion suits, life jackets, and personal locator beacons. Prepares workers for survival scenarios in cold or tropical marine environments.

Lesson 2 • Working at Height and Fall Protection

Introduces fall hazard recognition and the correct use of harnesses, lanyards, and anchor points. Builds on PPE knowledge to address one of the highest-risk offshore activities.

Lesson 3 • PPE Selection and Inspection

Covers the hierarchy of controls and the role of PPE as the last line of defence. Students learn to select task-appropriate PPE and inspect it before use.

Lesson 4 • Emergency Muster and Evacuation Procedures

Teaches muster station protocols, lifeboat and life raft deployment, and helicopter emergency egress. Integrates all survival skills into a coordinated emergency response.

Lesson 1 • Crude Oil Pumping and Export

Covers centrifugal and positive-displacement pump operation, crude export metering, and pipeline interface. Connects the liquid processing train to export and fiscal measurement.

Lesson 2 • Process Control and Instrumentation Basics

Explains control loops, transmitters, control valves, and distributed control system interfaces. Provides the instrumentation literacy needed for safe process operation.

Lesson 3 • Reservoir Fluids and Properties

Explains the composition and behaviour of crude oil, natural gas, and produced water. Provides the fluid knowledge base required to understand all downstream processing steps.

Lesson 4 • Compression and Gas Processing

Introduces reciprocating and centrifugal compressor operation, gas dehydration, and export conditioning. Builds on separator knowledge to trace the gas processing train.

Lesson 1 • Pump and Compressor Maintenance

Covers alignment, seal replacement, bearing inspection, and performance testing for pumps and compressors. Builds directly on process equipment knowledge from the previous chapter.

Lesson 2 • Valve Maintenance and Actuator Servicing

Teaches disassembly, inspection, packing replacement, and testing of manual and actuated valves. Connects to process control knowledge and permit-to-work isolation requirements.

Lesson 3 • Maintenance Planning and Work Orders

Introduces computerised maintenance management systems, work order creation, and planned maintenance schedules. Establishes the administrative foundation for all hands-on maintenance tasks.

Lesson 4 • Lifting and Rigging Operations

Covers sling selection, load calculation, crane signals, and rigging inspection for offshore lifts. Addresses one of the highest-consequence maintenance activities on a platform.

Lesson 1 • Hazardous Area Classification and Equipment

Covers zone classification, equipment protection levels, and inspection requirements for Ex-rated equipment. Directly addresses the unique electrical hazards of hydrocarbon processing environments.

Lesson 2 • Offshore Electrical Distribution Systems

Explains power generation, switchgear, transformers, and distribution boards on offshore installations. Provides the electrical system overview required before any hands-on electrical work.

Lesson 3 • Safety Instrumented Systems

Introduces safety integrity levels, proof testing, and bypass management for safety instrumented systems. Addresses the highest-consequence instrumentation on a production platform.

Lesson 4 • Electrical Isolation and Lockout/Tagout

Teaches the full lockout/tagout sequence, isolation verification, and reinstatement for offshore electrical systems. Builds on permit-to-work knowledge to prevent electrical incidents.

Lesson 1 • Drilling Rig Components and Functions

Identifies the major components of a drilling rig, from the derrick to the mud system. Provides the vocabulary and spatial awareness needed to work safely on a drilling platform.

Lesson 2 • Wellhead and Christmas Tree Equipment

Introduces surface wellhead components, tubing hanger systems, and production tree valve functions. Bridges drilling awareness to production operations covered in earlier chapters.

Lesson 3 • Drilling Fluids and Wellbore Pressure

Explains mud weight, hydrostatic pressure, and formation pressure balance as the foundation of well control. Connects fluid properties to the well control concepts in the next section.

Lesson 4 • Well Control Principles and Kick Detection

Covers the causes of a kick, early warning signs, and immediate shut-in procedures. Equips all platform personnel to recognise and report a potential well control event.

Lesson 1 • Simultaneous Operations Management

Covers SIMOPS planning, risk assessment, and communication protocols when multiple high-risk activities occur concurrently. Applies permit-to-work and hazard identification skills at a platform-wide level.

Lesson 2 • Major Emergency Response Command

Develops command-level emergency response skills including incident command structure, resource allocation, and external agency coordination. Applies all safety and survival knowledge in complex scenarios.

Lesson 3 • Platform Performance and Continuous Improvement

Introduces key performance indicators, management of change, and lessons-learned integration for sustained platform performance. Closes the course by connecting all disciplines to long-term operational excellence.

Lesson 4 • Production Optimisation Strategies

Introduces choke management, artificial lift selection, and production chemistry to maximise output. Builds on process operations knowledge to develop a production-focused operational mindset.