Epoxy Flooring Course

Lesson 1 • Types of Epoxy Systems

Distinguishes solvent-based, water-based, and 100% solids epoxy systems. Connects product selection to project requirements and environmental conditions.

Lesson 2 • Safety, PPE, and Regulatory Compliance

Covers chemical hazards, ventilation requirements, and personal protective equipment. Compliance with safety standards protects workers and ensures legal operation.

Lesson 3 • Tools, Equipment, and Consumables

Introduces the full toolkit required for epoxy installation. Proper tool selection directly affects application quality and efficiency.

Lesson 4 • Epoxy Chemistry and Composition

Covers resin and hardener chemistry, cure mechanisms, and pot life. Establishes the chemical basis needed to make informed product and mixing decisions.

Lesson 1 • Moisture Testing Methods

Teaches calcium chloride, relative humidity probe, and plastic sheet tests. Moisture is the leading cause of epoxy delamination and must be quantified accurately.

Lesson 2 • Writing a Substrate Assessment Report

Guides students through documenting findings in a professional report format. Accurate reports support client communication and project planning.

Lesson 3 • Identifying Surface Defects and Contaminants

Covers cracks, spalls, laitance, oil, and chemical contamination detection. Each defect type requires a specific remediation approach before coating.

Lesson 4 • Surface Profile Standards

Introduces CSP (Concrete Surface Profile) ratings and their relationship to coating thickness. Matching profile to system ensures mechanical adhesion.

Lesson 1 • Scarifying and Milling

Addresses scarifier use for removing thick coatings and high spots. This aggressive method is reserved for heavily contaminated or uneven substrates.

Lesson 2 • Crack and Defect Repair

Teaches epoxy injection, polyurea crack fill, and patching compound application. Repairs must be completed and cured before primer or base coat application.

Lesson 3 • Shot Blasting

Explains shot blast machine operation, shot media, and blast pattern control. Shot blasting is preferred for large open areas requiring aggressive profile.

Lesson 4 • Diamond Grinding

Covers grinder types, diamond tooling selection, and grinding patterns. Grinding is the most versatile preparation method for achieving consistent surface profiles.

Lesson 1 • Inspecting the Primed Surface

Covers visual and tactile checks for pinholes, holidays, and adhesion quality. Primer inspection prevents defects from being buried under subsequent coats.

Lesson 2 • Role and Function of Primers

Explains how primers penetrate concrete, seal porosity, and create a bonding layer. Primer selection must align with substrate condition and topcoat system.

Lesson 3 • Moisture-Tolerant and Vapour Barrier Primers

Covers epoxy primers designed for elevated moisture and vapour transmission. These products are critical when moisture readings exceed standard thresholds.

Lesson 4 • Primer Application Methods

Teaches roller, squeegee, and brush application techniques for primers. Uniform coverage and correct film thickness are essential for consistent adhesion.

Lesson 1 • Mixing Base Coat Materials

Covers two-part mixing procedures, batch sizing, and pot life management. Consistent mixing technique prevents colour variation and partial cure failures.

Lesson 2 • Squeegee and Roller Application

Teaches the squeegee-pull and back-roll technique for uniform base coat distribution. Proper technique eliminates ridges, bubbles, and uneven film thickness.

Lesson 3 • Decorative Broadcast Techniques

Introduces full-broadcast and partial-broadcast methods using flake, quartz, and sand. Broadcast materials add texture, slip resistance, and decorative value.

Lesson 4 • Troubleshooting Base Coat Defects

Identifies and corrects fish eyes, craters, bubbles, and roller texture in wet and cured coats. Early defect recognition prevents compounding problems in subsequent layers.

Lesson 1 • Topcoat Product Types

Compares epoxy, polyurethane, and polyaspartic topcoats by performance and finish. Product choice affects UV stability, abrasion resistance, and recoat flexibility.

Lesson 2 • Curing, Protection, and Handover

Covers cure schedules, foot traffic timelines, and floor protection before handover. Proper curing ensures full chemical and mechanical resistance is achieved.

Lesson 3 • Mixing and Applying Topcoat

Details topcoat mixing ratios, induction time, and roller application technique. Thin, even coats applied within the recoat window ensure intercoat adhesion.

Lesson 4 • Anti-Slip Additives and Texture

Explains broadcast grit, aluminium oxide, and polymer bead additives for slip resistance. Slip resistance specification must meet occupational safety requirements.

Lesson 1 • Flake and Chip Flooring Systems

Details full-chip and partial-chip systems from broadcast through topcoat. Flake systems are among the most durable and commercially popular epoxy finishes.

Lesson 2 • Self-Leveling Epoxy Systems

Covers self-levelling product selection, pour technique, and flow control. Self-levelling systems deliver seamless, high-gloss floors in controlled environments.

Lesson 3 • Metallic Epoxy Systems

Covers metallic pigment mixing, manipulation techniques, and layering for 3D effects. Metallic floors require precise technique to achieve consistent, marketable results.

Lesson 4 • Quartz and Mortar Systems

Teaches quartz broadcast and epoxy mortar for heavy-duty industrial and commercial floors. These systems provide superior impact resistance and chemical protection.

Lesson 1 • Warranty, Maintenance, and Callbacks

Defines warranty scope, maintenance schedules, and callback response procedures. Clear warranty terms and proactive maintenance reduce long-term liability.

Lesson 2 • Pre-Installation Planning

Covers site surveys, scope definition, material takeoffs, and scheduling. Thorough planning prevents material shortages, scheduling conflicts, and scope creep.

Lesson 3 • Final Inspection and Documentation

Guides a structured final inspection covering appearance, adhesion, and thickness. Complete documentation protects the contractor and supports client acceptance.

Lesson 4 • Defect Identification and Remediation

Catalogues common defects by cause and prescribes corrective actions. Systematic defect analysis prevents recurrence and supports warranty claims.