Forklift Course

Lesson 1 • Forklift Equipment Categories

Introduces the major forklift classes and their design differences. Helps operators identify which equipment applies to their specific work environment.

Lesson 2 • Regulatory Framework for Forklift Operation

Outlines the regulatory bodies and standards governing powered industrial truck operation. Operators understand compliance obligations without referencing jurisdiction-specific codes.

Lesson 3 • Role of Forklifts in Industry

Covers the primary industrial applications of forklifts across warehousing, manufacturing, and logistics. Grounds operators in real-world context before technical training begins.

Lesson 1 • Operator Controls and Instruments

Covers steering, acceleration, braking, and hydraulic controls. Operators learn the purpose of each control before practising movement in later chapters.

Lesson 2 • Attachments and Accessories

Describes common forklift attachments such as clamps, rotators, and side-shifters. Operators learn how attachments alter load capacity and handling characteristics.

Lesson 3 • Structural Components of a Forklift

Identifies the chassis, mast, carriage, forks, and overhead guard. Understanding structure helps operators recognise damage and understand load dynamics.

Lesson 1 • Identifying and Reporting Defects

Teaches operators to classify defects as safety-critical or non-critical and act accordingly. Proper reporting ensures defective equipment is removed from service promptly.

Lesson 2 • Operational Function Checks

Covers in-cab checks performed with the engine running, including brakes, steering, and hydraulics. Operators verify all systems respond correctly before entering traffic areas.

Lesson 3 • Purpose and Frequency of Inspections

Establishes why pre-operation checks are compulsory and how often they must occur. Connects inspection discipline to incident prevention and regulatory compliance.

Lesson 1 • Pedestrian and Traffic Awareness

Trains operators to share space safely with pedestrians and other vehicles. Situational awareness at intersections and blind spots is critical to preventing struck-by incidents.

Lesson 2 • Travelling on Ramps and Inclines

Addresses load position, speed, and direction rules when operating on grades. Incorrect incline technique is a leading cause of tip-overs and runaway loads.

Lesson 3 • Safe Mounting and Dismounting

Covers the three-point contact method and correct seating position before operation begins. Proper mounting prevents falls and ensures operator control from the start.

Lesson 4 • Steering and Turning Techniques

Explains rear-wheel steering dynamics and how they differ from driving a car. Operators practice wide turns, countersteering, and navigating tight spaces safely.

Lesson 1 • Transporting Loads Safely

Defines safe travel height, tilt angle, and speed when carrying a load. Operators learn how load characteristics change vehicle dynamics during transit.

Lesson 2 • Stability Triangle Theory

Explains the three-point stability triangle and how load weight shifts the centre of gravity. Understanding this theory is the foundation for all safe load handling decisions.

Lesson 3 • Reading the Data Plate

Teaches operators to interpret the forklift data plate to determine rated capacity at various load centres. Overloading is a primary cause of tip-overs and structural failure.

Lesson 4 • Fork Positioning and Load Pickup

Covers correct fork spacing, insertion depth, and tilt angle for secure load pickup. Proper positioning prevents load drops and fork damage during every lift.

Lesson 1 • Hazard Identification Methods

Introduces systematic approaches to spotting physical, environmental, and operational hazards. Operators apply these methods continuously during every shift.

Lesson 2 • Hazardous Materials and Environments

Addresses operating near flammable materials, in cold storage, and in areas with limited ventilation. Operators match equipment type and behaviour to environmental conditions.

Lesson 3 • Floor and Surface Hazards

Covers wet floors, uneven surfaces, floor load limits, and drainage grates that affect forklift stability. Surface awareness prevents tip-overs and loss of traction.

Lesson 4 • Hierarchy of Hazard Controls

Applies the elimination-to-PPE control hierarchy to forklift-specific hazards. Operators understand which controls are most effective and when each is appropriate.

Lesson 1 • Incident Reporting and Investigation

Guides operators through immediate post-incident actions, reporting obligations, and cooperation with investigations. Accurate reporting drives corrective action and prevents recurrence.

Lesson 2 • Common Forklift Incident Types

Analyses tip-overs, struck-by events, falls from height, and collisions using real incident data. Understanding root causes enables targeted prevention strategies.

Lesson 3 • Tip-Over Prevention and Survival

Teaches the conditions that lead to tip-overs and the brace-and-hold survival technique. Operators who understand tip-over physics make better real-time decisions.

Lesson 4 • Fire and Fuel Emergency Procedures

Covers response to LPG leaks, battery fires, and fuel spills specific to forklift power systems. Operators know when to fight a fire and when to evacuate.

Lesson 1 • Continuous Improvement Mindset

Encourages operators to pursue ongoing skill development beyond minimum certification requirements. A growth mindset distinguishes competent operators from exceptional ones.

Lesson 2 • Refresher Training Triggers

Identifies the events and conditions that require retraining before the standard recertification date. Operators recognise when additional training is compulsory, not optional.

Lesson 3 • Practical Skills Assessment Preparation

Provides a structured review of all hands-on skills tested during certification. Deliberate practice of each skill closes gaps before the formal evaluation.