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Diesel Engine Course
More than 2 million students worldwide

Diesel Engine Course

Get the practical diesel knowledge that shops actually hire for. This course covers everything from fuel injection and turbocharging to full engine overhauls and electronic diagnostics. Whether you are starting out or leveling up, you will build the skills to tackle real diesel engines with confidence.

Dedika for businesses

What you will learn:

You will learn how diesel engines are built, how they operate, and how to fix them when they do not. The course covers fuel systems, lubrication, cooling, air intake, and exhaust from the ground up. You will work through electronic engine controls, scan tool diagnostics, and fault code analysis. Engine overhaul procedures teach you how to measure components, identify wear, and reassemble to specification. Emissions systems including DPF, SCR, and EGR are covered in full detail. By the end, you will be able to diagnose complex faults and perform professional-level diesel service.

How you study in practice Diesel Engine Course

How you practise Diesel Engine Course

For companies looking to train their team

With Dedika for businesses, the course includes exercises and examples tailored to your own business and the specific needs of your company.

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Course content

8 Chapters • 40 LessonsDuration between 4 and 360 hours (you decide)

Chapter 1See details

Diesel Engine Fundamentals and Theory

  • Lesson 1 • Diesel Combustion Principles

    Explains compression-ignition combustion and how heat of compression ignites fuel. Connects thermodynamic theory to practical engine behaviour.

  • Lesson 2 • Major Engine Components Overview

    Introduces the block, head, crankshaft, camshaft, and valvetrain as an integrated system. Builds vocabulary needed for all subsequent technical chapters.

  • Lesson 3 • History and Applications of Diesel Engines

    Traces diesel engine development from Rudolf Diesel's invention to modern industrial use. Provides context for why diesel technology dominates heavy-duty applications.

  • Lesson 4 • The Four-Stroke Diesel Cycle

    Details intake, compression, power, and exhaust strokes in sequence. Students trace energy conversion from fuel to mechanical output.

  • Lesson 5 • Engine Configuration and Layout

    Covers inline, V-type, and opposed-piston configurations and their trade-offs. Prepares students to identify engine families encountered in the field.

Chapter 2See details

Engine Components and Materials

  • Lesson 1 • Crankshaft Design and Bearings

    Analyses crankshaft geometry, counterbalance weights, and journal bearing operation. Students interpret bearing clearance specifications and identify fatigue cracks.

  • Lesson 2 • Gaskets, Seals, and Fasteners

    Explains sealing material selection, torque-to-yield fasteners, and thread repair methods. Proper fastener procedure prevents the most common reassembly failures.

  • Lesson 3 • Pistons, Rings, and Connecting Rods

    Covers piston crown geometry, ring groove function, and rod bearing design. Students link piston design choices to combustion efficiency and durability.

  • Lesson 4 • Cylinder Block and Liner Systems

    Examines block casting materials, wet and dry liner designs, and coolant sealing. Students assess liner wear patterns and select correct replacement types.

  • Lesson 5 • Cylinder Head and Valvetrain Components

    Details head casting, valve seat inserts, guides, and rocker arm geometry. Students measure valve recession and assess head gasket sealing surfaces.

Chapter 3See details

Diesel Fuel Systems

  • Lesson 1 • Injector Nozzle Design and Testing

    Details nozzle types, spray patterns, and opening pressure specifications. Students test nozzles on a pop tester and interpret spray quality results.

  • Lesson 2 • Unit Injector and Common Rail Systems

    Compares unit injector architecture with high-pressure common rail design and pressure control. Students trace fuel flow and identify pressure-related fault codes.

  • Lesson 3 • Mechanical Injection Pump Systems

    Explains inline and distributor pump operation, governor types, and timing advance mechanisms. Students adjust governor settings and set static injection timing.

  • Lesson 4 • Fuel Supply and Filtration

    Covers fuel tank design, lift pump operation, primary and secondary filtration, and water separation. Clean fuel delivery is the prerequisite for all injection system performance.

  • Lesson 5 • Injection Timing and Calibration

    Covers static and dynamic timing methods, timing light use, and electronic timing control. Correct timing directly affects power output, fuel economy, and emissions.

Chapter 4See details

Lubrication and Cooling Systems

  • Lesson 1 • Diagnosing Lubrication and Cooling Faults

    Applies pressure testing, temperature mapping, and visual inspection to locate system failures. Students complete a structured diagnostic worksheet for each fault type.

  • Lesson 2 • Coolant Chemistry and Maintenance

    Details coolant types, inhibitor depletion, and cavitation erosion of liners. Students test coolant concentration and inhibitor levels with field instruments.

  • Lesson 3 • Engine Lubrication Circuit Design

    Maps oil flow from sump through pump, filter, galleries, and bearings. Students trace the full circuit and identify pressure drop locations.

  • Lesson 4 • Oil Properties and Analysis

    Explains viscosity grades, additive packages, and oil degradation mechanisms. Students interpret used-oil analysis reports to predict component wear trends.

  • Lesson 5 • Cooling System Components and Flow

    Covers water pump, thermostat, radiator, and coolant flow path through the block and head. Students identify flow restrictions causing overheating.

Chapter 5See details

Air Intake and Exhaust Systems

  • Lesson 1 • Charge Air Cooling Systems

    Details air-to-air and air-to-water intercooler designs and their effect on charge density. Students measure intercooler pressure drop and assess core condition.

  • Lesson 2 • Exhaust Manifold and Back Pressure

    Covers manifold casting design, gasket sealing, and the effect of back pressure on engine performance. Students measure exhaust back pressure with a manometer.

  • Lesson 3 • Turbocharger Principles and Components

    Explains turbine and compressor wheel aerodynamics, bearing systems, and oil supply requirements. Students identify turbocharger failure modes from physical inspection.

  • Lesson 4 • Air Filtration and Intake Design

    Covers dry-element and oil-bath filter types, restriction indicators, and intake manifold design. Proper filtration prevents abrasive wear that shortens engine life.

  • Lesson 5 • Turbocharger Diagnosis and Testing

    Applies boost pressure testing, shaft play measurement, and oil contamination analysis to diagnose turbocharger faults. Students complete a turbocharger inspection checklist.

Chapter 6See details

Engine Electrical and Electronic Controls

  • Lesson 1 • Scan Tool Diagnostics and Fault Codes

    Applies scan tool data logging, fault code retrieval, and actuator testing to electronic engine faults. Students follow a structured diagnostic tree to resolve active codes.

  • Lesson 2 • Starting System Components and Operation

    Covers starter motor types, solenoid operation, and cranking circuit wiring. Students test cranking voltage drop and identify high-resistance faults.

  • Lesson 3 • Charging System and Battery Management

    Explains alternator output regulation, battery state of charge, and dual-battery configurations. Students perform charging system output tests under load.

  • Lesson 4 • Sensors and Actuators in Diesel Management

    Covers crankshaft position, camshaft, MAP, coolant, and fuel pressure sensors and their signal characteristics. Students test sensor output with a multimeter and oscilloscope.

  • Lesson 5 • Engine Control Module Architecture

    Details ECM inputs, outputs, and communication networks used in modern diesel engines. Students map sensor signals to ECM control decisions.

Chapter 7See details

Engine Overhaul and Rebuild Procedures

  • Lesson 1 • Precision Measurement and Inspection

    Applies micrometers, bore gauges, and plastigage to verify component dimensions against specifications. Students record all measurements on a standardised inspection sheet.

  • Lesson 2 • Engine Disassembly Sequence

    Follows a systematic top-down disassembly order to prevent component damage and contamination. Students practise safe lifting, component handling, and cleanliness standards.

  • Lesson 3 • Component Reconditioning Decisions

    Guides reuse, repair, or replacement decisions based on measured wear and cost analysis. Students apply manufacturer wear limits to make defensible reconditioning choices.

  • Lesson 4 • Pre-Disassembly Inspection and Documentation

    Establishes condition assessment, photographic documentation, and parts identification before teardown. Thorough pre-disassembly records prevent reassembly errors.

  • Lesson 5 • Engine Reassembly and Break-In

    Covers assembly lubrication, torque sequences, and controlled break-in procedures to seat rings and bearings. Students verify oil pressure and check for leaks during initial run.

Chapter 8See details

Advanced Diagnostics and Performance Optimisation

  • Lesson 1 • Compression and Mechanical Efficiency

    Applies compression testing, cylinder leak-down, and running compression analysis to locate mechanical losses. Students rank cylinders by efficiency and recommend corrective action.

  • Lesson 2 • Systematic Diagnostic Methodology

    Establishes a structured six-step diagnostic process from symptom verification to repair confirmation. Students apply the process to multi-system fault scenarios.

  • Lesson 3 • Fuel System Performance Diagnosis

    Diagnoses injector balance faults, rail pressure deviation, and pump delivery shortfalls using scan data and flow testing. Students correlate fuel system data with power loss symptoms.

  • Lesson 4 • Performance Testing and Benchmarking

    Uses dynamometer testing, fuel consumption measurement, and smoke opacity analysis to quantify engine performance. Students compare results against factory specifications.

  • Lesson 5 • Engine Calibration and Tuning Principles

    Introduces ECM parameter adjustment, injection map modification, and emissions compliance verification. Students evaluate tuning trade-offs between power, economy, and emissions.

Certification

Your valid completion certificate

This course is for you:

  • Aspiring diesel technician: wants structured training before entering the trade.

  • General mechanic: ready to expand into heavy-duty diesel equipment service.

  • Fleet maintenance worker: needs deeper diagnostic skills for on-site repairs.

  • Agriculture equipment operator: maintains diesel-powered machinery on working farms.

  • Career changer: switching industries and targeting diesel as a skilled trade.

  • Vocational student: supplementing classroom instruction with comprehensive technical content.

What our students say

Your classes are perfect. I purchased the one-year package and finally have the opportunity to follow various topics of my interest without needing to change platforms... I thank you for everything you do, I've already recommended you to other people...
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Giulio CarloDigital Marketing Student
I like how the lessons are straight to the point and how I can change chapters and skip content I don't need.
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Mariana FerresPhotography Student
I like the content and the way videos are presented and transcribed, which speeds up the process!
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Luciana AlvarengaNail Design Student
The platform is fast, simple to use. The diversity of content and complementary videos help a lot with learning.
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André FelipePrompt Engineering Student

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