EV Course

Lesson 1 • Core EV Terminology and Units

Defines electrical and mechanical terms used throughout the course. Ensures precise communication in technical contexts.

Lesson 2 • Types of Electric Vehicles

Distinguishes BEV, HEV, PHEV, and FCEV configurations. Clarifies trade-offs relevant to application selection.

Lesson 3 • History and Evolution of EVs

Traces EV development from early prototypes to modern platforms. Provides context for understanding why current designs exist.

Lesson 1 • Battery Performance and Degradation

Analyzes capacity fade, cycle life, and calendar aging mechanisms. Enables accurate range and lifespan prediction.

Lesson 2 • Electrochemical Principles of Batteries

Explains oxidation-reduction reactions that store and release energy. Links chemistry to measurable battery performance parameters.

Lesson 3 • Battery Safety and Thermal Runaway

Identifies failure modes leading to thermal runaway and fire. Prepares students to apply prevention and mitigation strategies.

Lesson 4 • Cell, Module, and Pack Design

Covers cylindrical, prismatic, and pouch cell formats and pack assembly. Connects physical design to thermal and structural performance.

Lesson 1 • BMS Fault Diagnosis and Testing

Applies systematic fault isolation to common BMS failures. Builds hands-on diagnostic confidence using test equipment.

Lesson 2 • SOC and SOH Estimation Algorithms

Covers coulomb counting, OCV lookup, and Kalman filter methods. Enables selection of the right algorithm for accuracy requirements.

Lesson 3 • BMS Communication Protocols

Explains CAN bus, LIN, and SMBus interfaces used in BMS integration. Prepares students to read and interpret BMS data frames.

Lesson 4 • Cell Balancing Techniques

Compares passive and active balancing methods and their efficiency impact. Connects balancing strategy to pack longevity.

Lesson 1 • Inverter and Converter Operation

Explains DC-AC inversion, PWM switching, and DC-DC conversion. Links power electronics to motor control and energy flow.

Lesson 2 • Electric Motor Fundamentals

Reviews electromagnetic principles underlying motor torque production. Grounds motor selection in physics rather than specification sheets.

Lesson 3 • Motor Control Strategies

Covers field-oriented control and direct torque control algorithms. Connects control strategy to vehicle responsiveness and efficiency.

Lesson 4 • Drivetrain Configurations and Integration

Analyses single-motor, dual-motor, and in-wheel motor layouts. Evaluates packaging and performance trade-offs for each configuration.

Lesson 1 • Personal Protective Equipment for HV Work

Specifies PPE classes, ratings, and inspection requirements for HV tasks. Ensures students select and use correct protection every time.

Lesson 2 • Emergency Response for EV Incidents

Prepares students to respond to EV fires, floods, and crash scenarios. Covers first-responder coordination and battery fire suppression.

Lesson 3 • HV Isolation and Lock-Out/Tag-Out

Details the step-by-step procedure to safely de-energize EV high-voltage systems. Prevents accidental re-energization during service.

Lesson 4 • High-Voltage Hazards and Risk Assessment

Identifies electrical, chemical, and thermal hazards unique to EV systems. Establishes a risk-based mindset before any hands-on work.

Lesson 1 • On-Board Charger Architecture

Explains OBC power conversion stages and control logic. Connects on-board hardware to charging speed and efficiency outcomes.

Lesson 2 • Charging Levels and Power Ratings

Defines Level 1, Level 2, and DC fast charging by power and use case. Establishes the framework for all subsequent charging topics.

Lesson 3 • Smart Charging and Grid Integration

Introduces demand response, V2G, and smart charging protocols. Links charging management to grid stability and energy cost reduction.

Lesson 4 • Charging Standards and Connectors

Compares global connector standards and communication protocols. Enables interoperability assessment across vehicle and charger brands.

Lesson 1 • Thermal System Diagnostics

Applies fault-finding methods to coolant leaks, sensor failures, and pump faults. Builds systematic diagnostic skills for thermal subsystems.

Lesson 2 • Heat Transfer Principles in EVs

Reviews conduction, convection, and radiation as applied to EV components. Provides the thermal physics foundation for system design.

Lesson 3 • Cabin Climate and Heat Pump Systems

Explains heat pump operation and its efficiency advantage over resistive heating. Connects cabin comfort to range preservation in cold climates.

Lesson 4 • Motor and Inverter Cooling

Addresses heat rejection from motors and power electronics. Ensures students can specify cooling for high-power drivetrain components.

Lesson 1 • Battery Pack Service and Replacement

Covers safe removal, testing, and replacement of battery modules and packs. Prepares students for the highest-value EV service operation.

Lesson 2 • EV Diagnostic Tools and Methods

Introduces OBD-II, proprietary scan tools, and oscilloscope use for EVs. Builds a structured diagnostic workflow applicable to any EV platform.

Lesson 3 • Fleet Telematics and Remote Monitoring

Explains telematics data streams for SOC, SOH, and fault monitoring. Enables proactive fleet management through data-driven decisions.

Lesson 4 • Preventive Maintenance Schedules

Defines inspection intervals for battery, drivetrain, and chassis systems. Reduces unplanned downtime through proactive service planning.