Woodturning Lathe Course

Lesson 1 • Lathe Controls and Speed Selection

Explains variable speed controls, step pulleys, and RPM selection logic. Students match wood diameter and density to appropriate spindle speeds.

Lesson 2 • Tool Rest Positioning and Setup

Covers correct tool rest height, distance, and angle relative to the workpiece. Proper setup reduces fatigue and improves cutting control.

Lesson 3 • Workshop Safety Fundamentals

Establishes non-negotiable safety rules for lathe operation. Connects personal protective equipment choices to specific turning hazards.

Lesson 4 • Lathe Anatomy and Key Components

Covers headstock, tailstock, tool rest, bed, and drive systems. Establishes shared vocabulary used throughout the entire course.

Lesson 1 • Sharpening Jigs and Fixtures

Introduces commercial and shop-made jigs that ensure repeatable bevel angles. Consistent geometry reduces re-sharpening time and improves results.

Lesson 2 • Overview of Turning Tool Types

Introduces gouges, skew chisels, parting tools, scrapers, and bowl gouges. Each tool's geometry is linked to its intended cutting application.

Lesson 3 • Grinding and Sharpening Techniques

Teaches platform grinding, fingernail grinds, and hollow-ground bevels on a bench grinder. Sharp edges are the single greatest safety and quality factor.

Lesson 4 • Tool Steel and Handle Selection

Compares high-speed steel and carbide tool options for durability and ease of sharpening. Handle length and weight affect leverage and control.

Lesson 1 • Cutting Beads with the Skew Chisel

Develops the pivoting cut needed to form crisp, round beads. Bead cutting is the benchmark skill for skew chisel mastery.

Lesson 2 • Parting Off and Sizing Cuts

Uses the parting tool to cut tenons, size diameters, and separate finished pieces. Accurate parting cuts are essential for joinery and production work.

Lesson 3 • Forming Coves with the Spindle Gouge

Teaches the rolling cut motion required to produce clean, symmetrical coves. Cove cutting introduces tool rotation as a primary control variable.

Lesson 4 • Roughing a Square Blank to Cylinder

Uses the spindle roughing gouge to remove corners and achieve a true cylinder. This foundational cut establishes safe tool presentation and body stance.

Lesson 1 • Truing and Facing the Blank

Teaches facing cuts to flatten the bottom and true the outside diameter of a mounted blank. A true blank is the prerequisite for accurate wall thickness.

Lesson 2 • Workpiece Balance and Vibration Control

Addresses out-of-balance blanks, bark inclusions, and wet wood that cause vibration. Students apply speed reduction and steady-rest techniques.

Lesson 3 • Scroll Chuck Operation

Introduces four-jaw scroll chucks, jaw types, and gripping modes. Students cut and size tenons and recesses to match chuck jaw profiles.

Lesson 4 • Faceplate Mounting Principles

Covers screw selection, wood grain orientation, and faceplate attachment for face-grain work. Correct mounting prevents catastrophic workpiece failure.

Lesson 1 • Measuring and Controlling Wall Thickness

Introduces bowl calipers, bent calipers, and light transmission for thickness measurement. Uniform walls prevent warping and cracking during drying.

Lesson 2 • Refining the Rim and Interior Surface

Applies shear-scraping and light gouge cuts to remove tool marks from the rim and interior. Surface quality at this stage reduces sanding time significantly.

Lesson 3 • Hollowing the Bowl Interior

Teaches the pull cut and push cut for safe interior hollowing. Correct tool angle prevents catches on the end-grain quadrants of the bowl.

Lesson 4 • Shaping the Bowl Exterior

Uses the bowl gouge to establish the outside profile, foot, and transition curves. Exterior shape determines the visual weight and structural integrity of the bowl.

Lesson 1 • Sanding Progressions on the Lathe

Establishes grit sequences, sanding direction, and speed reduction for effective lathe sanding. Skipping grits creates scratches that finishes amplify rather than hide.

Lesson 2 • Buffing and Final Polish

Uses a lathe-mounted buffing system with tripoli and white diamond compounds for a mirror finish. Buffing is the final step before wax protection.

Lesson 3 • Grain Raising and Surface Preparation

Covers water-raising, de-nibbing, and final hand-sanding before finish application. Proper preparation ensures the finish bonds evenly and reveals true wood colour.

Lesson 4 • Film Finishes: Lacquer and Shellac

Introduces spray lacquer and friction-applied shellac for high-gloss and satin results. Film finishes require proper surface prep and compatible topcoat selection.

Lesson 1 • Hollowing Through a Small Opening

Introduces hook tools, bent gouges, and captured hollowing systems for interior access. Tool overhang and leverage management prevent dangerous catches.

Lesson 2 • Endgrain Vessel Design and Mounting

Covers grain orientation, blank selection, and chuck mounting for endgrain work. Endgrain orientation affects tool presentation and tear-out management.

Lesson 3 • Captured and Articulated Hollowing Systems

Teaches lathe-mounted captured hollowing rigs that stabilise long tool bars. These systems enable consistent wall thickness in deep, narrow vessels.

Lesson 4 • Shaping the Exterior of Hollow Forms

Refines the outside profile of the hollow form after interior hollowing is complete. Exterior shaping after hollowing prevents wall collapse from tool pressure.

Lesson 1 • Design Principles for Turned Forms

Applies proportion, negative space, and visual weight to turned vessel design. Strong design decisions made before cutting reduce wasted material and time.

Lesson 2 • Segmented and Laminated Turning

Introduces glued-up segmented rings and laminated blanks as design elements. Accurate segment cutting and glue-up are prerequisites for a true round result.

Lesson 3 • Multi-Axis and Off-Centre Turning

Introduces deliberate off-centre mounting to create asymmetric, sculptural forms. Students control the degree of offset to achieve predictable visual effects.

Lesson 4 • Capstone Project Planning and Execution

Students design, plan, and turn an original complex piece incorporating skills from all prior chapters. Peer critique and self-assessment complete the learning cycle.