EV Vehicle Course

Lesson 1 • EV System Architecture Overview

Maps the major subsystems of a battery electric vehicle. Connects component roles to overall vehicle performance.

Lesson 2 • Types of Electrified Vehicles

Differentiates BEV, HEV, PHEV, and FCEV configurations. Clarifies trade-offs relevant to real-world application selection.

Lesson 3 • History and Evolution of EVs

Traces EV development from early prototypes to modern platforms. Provides context for understanding why current designs exist.

Lesson 1 • Battery Pack Design and Architecture

Covers cell-to-module-to-pack hierarchy and structural integration. Connects pack design decisions to safety and energy density outcomes.

Lesson 2 • Lithium-Ion Battery Chemistries

Compares NMC, LFP, NCA, and solid-state chemistries by energy density and safety. Guides chemistry selection for specific EV use cases.

Lesson 3 • Electrochemical Principles of Batteries

Explains oxidation-reduction reactions that generate electrical energy. Links chemistry to observable battery behavior in EVs.

Lesson 4 • Battery Performance and Degradation

Analyzes capacity fade, calendar aging, and cycle life factors. Enables accurate battery health assessment in service scenarios.

Lesson 1 • Electric Motor Operating Principles

Explains electromagnetic force generation and motor torque production. Grounds subsequent motor-type comparisons in shared physics.

Lesson 2 • Motor Control and Drive Strategies

Covers field-oriented control and direct torque control algorithms. Shows how control strategy affects responsiveness and efficiency.

Lesson 3 • Motor Types Used in EVs

Compares PMSM, induction, and switched-reluctance motors by performance. Enables informed motor selection for different EV platforms.

Lesson 4 • Inverters and DC-DC Converters

Details how inverters convert DC battery power to AC for motor drive. Links converter topology to efficiency and thermal management needs.

Lesson 1 • On-Board Charger Architecture

Explains OBC power factor correction, rectification, and isolation stages. Links OBC design to charging speed and grid power quality.

Lesson 2 • DC Fast Charging Station Design

Covers DCFC power electronics, communication protocols, and site requirements. Prepares students to evaluate and deploy fast-charging infrastructure.

Lesson 3 • Vehicle-to-Grid and Smart Charging

Explains V2G, V2H, and demand-response charging strategies. Shows how smart charging reduces grid stress and lowers user energy costs.

Lesson 4 • Charging Levels and Standards

Defines Level 1, Level 2, and DC fast charging by power and connector type. Establishes the framework for all subsequent charging topics.

Lesson 1 • Integrated Thermal System Architecture

Examines unified coolant loops that share heat between battery, motor, and cabin. Demonstrates efficiency gains from integrated thermal management.

Lesson 2 • Motor and Power Electronics Cooling

Covers cooling methods for motors, inverters, and DC-DC converters. Connects thermal limits to continuous power output ratings.

Lesson 3 • Cabin Climate Control in EVs

Explains heat pump systems and resistive heating trade-offs for cabin comfort. Shows how HVAC energy draw affects driving range.

Lesson 4 • Battery Thermal Management

Compares air, liquid, and refrigerant cooling for battery packs. Links thermal control to battery longevity and fast-charge capability.

Lesson 1 • Isolation Monitoring and Fault Detection

Explains insulation resistance testing and isolation monitoring device function. Connects isolation faults to safety risks and diagnostic procedures.

Lesson 2 • Regulatory and Certification Requirements

Surveys functional safety standards, homologation, and technician certification frameworks. Links compliance to product liability and market access.

Lesson 3 • High-Voltage Safety Procedures

Details lockout/tagout, HV isolation, and safe work sequences for EV service. Ensures procedural competence before students access live systems.

Lesson 4 • High-Voltage Hazard Awareness

Identifies electrical shock, arc flash, and chemical hazards in EV systems. Builds the risk awareness required before any hands-on HV work.

Lesson 1 • Drivetrain and Motor Diagnostics

Applies electrical and mechanical tests to motors, inverters, and gearboxes. Links diagnostic findings to root-cause repair actions.

Lesson 2 • Battery Pack Diagnostics

Covers cell voltage deviation, capacity testing, and BMS data interpretation. Connects battery diagnostics to warranty, repair, and replacement decisions.

Lesson 3 • Diagnostic Tools and Equipment

Introduces OBD-II, EV-specific scan tools, oscilloscopes, and insulation testers. Connects tool selection to fault type and system access requirements.

Lesson 4 • Preventive and Condition-Based Maintenance

Establishes EV maintenance schedules based on mileage, time, and sensor data. Reduces unplanned downtime through proactive service planning.

Lesson 1 • Range Prediction and Energy Modeling

Builds energy consumption models using driving cycle, load, and thermal data. Enables accurate range estimation for vehicle specification and fleet planning.

Lesson 2 • Over-the-Air Updates and Software-Defined Vehicles

Explains OTA update architecture, cybersecurity requirements, and feature delivery. Shows how software unlocks hardware capability post-production.

Lesson 3 • Vehicle Dynamics and Torque Vectoring

Applies multi-motor torque distribution to improve handling and stability. Connects control algorithms to measurable vehicle dynamics outcomes.

Lesson 4 • Advanced Driver Assistance in EVs

Integrates ADAS sensor fusion with EV powertrain control for efficiency gains. Demonstrates how automation reduces energy consumption and improves safety.